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Transformer Drying Autoclave

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MOQ : 10 Pieces

Transformer Drying Autoclave Specification

Color
white

Product Type
Transformer Drying Autoclave

Usage
Industrial

Type
Pressure Steam Sterilization Equipments

Chamber Size
Custom-built as per transformer size

Chamber Thickness
12 mm to 25 mm (as per design/pressure)

Outer Size
As per requirement / custom-built

Compressed Air
6-8 Kg/cm

Door Type
Hydraulically operated, single/double door

Design Pressure
2.5 4.5 kg/cm

Working Pressure
1.5 3.0 kg/cm

Design Temperature
Up to 150C

Heat Uniform
2C throughout the chamber

Insulation
Mineral/Glass wool, 100 mm thick

Net Weight
Dependant on chamber size, approx. 8000 30000 kg

Recording Parameters
Digital/automatic recorder for temperature and pressure

Spraying Mode
Automatic fine spray/mist system

Outer Trolley
Heavy duty, customized size

Inner Trolley
Stainless steel, perforated, custom-designed

Spraying Piping
SS/Brass, corrosion resistant

Steam
Saturated steam, external supply

Sterilizing Temperature
110C 130C

Working Temperature
Up to 150C

Sterilization Time
30 180 minutes (adjustable)

Temperature Scope
Ambient to 150C

Piping System
Heavy duty, insulated, SS/CS

Valves
Automatic safety, release, and control valves

Power Consumption
Depend on size, typically 15 60 kW

Safety Interlocks
Automatic door lock, over-pressure safety, emergency stop

Electricals
Flameproof (optional), heavy duty cables and junctions

Service Access
Side/Rear service doors for maintenance and inspection

Surface Finish
Epoxy painted, corrosion resistant

Chamber Material
High-grade carbon steel or stainless steel

Control System
PLC-based, fully automatic with HMI

Testing and Certification
Hydro-tested, certified by relevant authorities as per standards

Vacuum System
High-efficiency vacuum pump for deep vacuum drying

Door Sealing
Silicone rubber/heat-resistant gasket

Transformer Drying Autoclave Trade Information

Minimum Order Quantity
10 Pieces

Supply Ability
1 , , Piece Per Week

About Transformer Drying Autoclave

Transformer Drying Autoclave are great to be used for sterilizing the equipments at very high pressure. These are perfect arrangement for infection control and are available in distinctive sizes to suit the requests of the hospitals, clinics and allied areas. These are most commonly demanded in laboratories to sterilize liquids, solids, instruments, and hollows of different sizes and shapes. These Transformer Drying Autoclave are efficient in performance and long lasting in nature. A Transformer Drying Autoclave ensures that power transformers are completely free of moisture and gases before final assembly or re-energization. This step greatly enhances transformer longevity, safety, and efficiency.

Engineered for Reliable Transformer Sterilization

This autoclave is designed explicitly for industrial applications involving transformers, ensuring deep vacuum drying and efficient pressure steam sterilization. The system incorporates hydro-tested chambers certified for safety, variable sterilization temperatures from 110C to 130C, and fully automated, PLC-controlled operation. Corrosion-resistant materials and insulation provide long-term durability, while custom-built options meet diverse installation requirements.

Advanced Safety and Control Mechanisms

For secure, dependable operation, the autoclave includes automatic door seals, over-pressure safety valves, emergency stop features, as well as a flameproof electrical option. The built-in HMI ensures user-friendly interaction for programming cycles and monitoring processes. Recording systems digitally document critical parameters, supporting standards compliance and quality assurance.

Efficient and Customizable Operations

The autoclaves vacuum system, spraying mode, and temperature control allow consistent, uniform drying up to 150C with a chamber design that accommodates various transformer sizes. Service access doors and robust trolleys facilitate easy loading and maintenance. Designed to fit specific workflow needs, these systems support heavy industrial usage and long operating life.

FAQs of Transformer Drying Autoclave:

Q: How does the Transformer Drying Autoclave ensure thorough drying and sterilization of transformers?

A: This autoclave uses a high-efficiency vacuum pump to achieve deep vacuum drying and saturates the chamber with external supply steam, with temperatures adjustable between 110C and 130C. Uniform heat distribution (2C) and programmable sterilization times (30180 minutes) ensure all transformer parts are thoroughly treated, reducing residual moisture and enhancing reliability.

Q: What are the main benefits of choosing a PLC-based, fully automatic control system for this autoclave?

A: The PLC-based control system with HMI provides precision programming, real-time monitoring, and automatic cycle execution. This automation improves operational efficiency, reduces human error, allows data logging of temperature and pressure, and simplifies maintenance routines, optimizing performance for industrial transformer processing.

Q: When should the autoclaves safety interlocks be utilized during operation?

A: Safety interlocks, such as the automatic door lock and over-pressure protection, are engaged during each operation cycle to prevent the door from opening under pressure or unsafe conditions. Operators should rely on these interlocks throughout the sterilization process and use the emergency stop feature if an abnormal situation arises, ensuring personnel safety at all times.

Q: Where can the Transformer Drying Autoclave be installed, and how is the chamber size determined?

A: These autoclaves can be installed in manufacturing plants, repair facilities, or transformer service centers in India or globally. Chamber size and overall dimensions are custom-designed based on the clients specifications and transformer sizes, offering flexibility for various operational requirements.

Q: What is the process for maintenance and inspection of the autoclave unit?

A: Maintenance and inspection are facilitated by strategically placed side or rear service doors, allowing easy access to the chamber and internal components. Heavy-duty and insulated piping, corrosion-resistant spraying systems, and robust construction materials further ensure long intervals between required servicing, minimizing downtime.

Q: Who certifies the autoclave for industrial use, and what standards are followed?

A: The autoclave is hydro-tested and certified by relevant authorities as per industry standards, ensuring compliance with safety and operational guidelines. Documentation and certifications are provided with each unit, supporting quality assurance and regulatory adherence during use in industrial settings.

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